1968-76 BRONCO REPRODUCTION BODY PARTS & ACCESSORIES

 

 

 

 

PRECISION ASSEMBLY FIXTURES MAKE OUR BRONCO BODIES BETTER

Utilizing precision assembly fixtures designed and built by a former NASCAR team body engineer, we assemble our Bronco bodies on two main assembly platforms. Every component is registered by fixtures as they are installed to ensure every body maintains proper door gaps and panel alignment

 

 

OUR BODY BUILDERS

We have a highly skilled team of metal fabricators with 87 years of combined metal fabricating experience that confidently work their craft to produce our premium quality reproduction Bronco bodies.

COMPONENT PREPARATION

The key component of our Bronco body is the front floor structure. The floor is built on a precision assembly fixture to ensure exact tolerances are met and maintained during assembly. These floors are the key to a successful body build.

 

 

PRECISE PANEL FITMENT

As our Bronco bodies are assembled, attention is taken to strive for the best panel fitment and alignment possible.

BODY WELDING

Welding is primarily done using Pro Spot i5 Smart spot welders. These smart spot welders measure the thickness and resistance of the metal to be welded and automatically delivers the correct weld current, weld time and squeeze pressure to maintain a consistent and maximum strength spot weld every time.

 

KEY FEATURES OF OUR BRONCO BODIES

 

 

POWER STEERING WHEEL TUB

We've incorporated the 1973-75 style left hand front wheel tub into our Bronco bodies. This feature creates more space for the installation of a power steering system if desired.

V8 RADIATOR SUPPORT

All Dennis Carpenter Bronco bodies feature a V8 radiator support.

 

 

ORIGINAL FORD TOOLING ROCKER PANELS

Our outer rocker panels are made of high quality steel at our shop in North Carolina. We use the original Ford tooling in our stamping presses to make these 1966-77 Bronco rocker panels which are then welded into our reproduction bodies. 

FORMS AND IMPRESSIONS

All the reproduction body components have been accurately recreated by reverse engineering and display all the forms and impressions that were present in the original Ford Broncos.

 

 

FOR ELECTRIC WINDSHIELD WIPERS

All Dennis Carpenter Bronco bodies come with 1968-77 style fold-down windshield frames that accept original style electric windshield wiper motors. The cage nuts to secure the wiper motors have been welded into position.

UNIFORM DOOR GAPS & PANEL FITMENT

Uniform door gaps and flush panel fitment are results from the way our experienced team builds Dennis Carpenter Bronco bodies. All construction of individual body components and body assembly process are performed on a system of precision welding fixtures that were designed and fabricated by a former NASCAR body engineer.

 

 

 

 

REQUIRED SHIPPING PLATFORM
We build a heavy-duty steel shipping platform and internal structure to ensure your Bronco body doesn't get damaged during shipment or when removed from the shipping platform. This platform is essential to transporting and supporting the body before it is mounted to a frame.

The mandatory shipping

platform fee is $695

 

 

 

BRONCO BODY LIFT

See how well the All New Bronco Body aligns with an original Ford Bronco chassis.
Simply click & drag graphic.

 

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